CCS AC charge controller (IEC 61851-1)

CCS AC charge controller and IEC62196 Type 2 / SAE J1772 sockets

CCS AC Charge Controller

For IEC 62196-2 ‘Type 2’ & SAE J1772

The CCS 61851-1 charge controller enables any battery & charging system to communicate with CCS AC Type 1 or Type 2 charging stations (using IEC 62196-2 / J1772 EVSE connections) in Mode 3 (slow / fast AC).

Specifications

ItemSpecification
Supply voltage9 – 30v DC
EVSE standardIEC 61851-1 ‘Mode 3’
EVSE connectorsIEC 62196 ‘Type 2’ or SAE J1772
IP ratingIP67
Battery management controlInterlocks or CANbus*
Charger controlRelay outputs or CANbus*
Relay outputs3 x 1A open collector outputs
ConfigurationVia CANbus or digital inputs
Connector2x Deutsch DTM 12 way
StandardsCE Mark

*CANbus protocols can be added on request – please contact us for more information.

Acts as an interface between any BMS and any charger

In ‘relay mode’, chargers are switched on or off based on EVSE & battery status.
In ‘CAN mode’, chargers are CANbus controlled based on EVSE & BMS data

Adds ‘auto boot’ functionality to your charging system

Powers on the BMS & charging system simply via plugging in the CCS socket.

Adds ‘drive inhibit’ functionality to your charging system

Prevents vehicle movement when charging plug is inserted.

Allows for multiple charging modes

‘Trickle charge’ mode for reduced battery aging (e.g. overnight).
‘Fast charge’ mode when needed.

Adds ‘SoC’ or voltage limits

Reduce battery aging by limiting SoC or voltage when not required (e.g 80% limit via switch).

Simple configuration

All settings can be set via switches or altered dynamically via CANbus.

CCS EVSE charge points are available from a wide range of suppliers, now including ‘smart capabilities’ these outlets can be switched on/off remotely, timed to meet lower energy costs (e.g night rates) and regulated to ensure that a fleet of machines share available charging power without exceeding the incoming supply.

Example simple setup:

Basic wiring example with digital I/O

Example CAN based setup:

Basic wiring diagram using CAN communication

Why use CCS?

Access to millions of charge points worldwide

CCS type 1&2 are adopted worldwide as the standard for electric vehicle supply equipment (EVSE). Equipment is widely available both publicly and for private installation.

Never worry about outlet power or type

CCS charging automatically de-rates the charging system to match the outlet power. This means that your customers no longer need to search around for the correct plug type and current rating as with alternatives such as industrial AC plugs.

Improved safety

CCS outlets have earth leakage detection, and the system ensures that continuity of the earth conductor is always present during charging.

Commonality of charging outlets across vehicles

The same charge points can be used regardless of the vehicle type or power. CCS ensures that the charger is regulated to the socket, rather than vice-versa.

Scheduling of charging / regulating of power

Smart charge points can be networked and controller for easy fleet management.

Improved tracking of energy use

Use of networked charge points allows for tracking of energy use, billing for use if required and approval / denial of energy based on user.